Cutting machine Wet cutting machine Cutting machine for demanding metallographic sample preparation
You can book an wet cutting machine enables precise, cooled and Metallography suitable clean cuts for sampling and microstructure analysis of material structures. These special cutting machines use a cooling liquid to protect the samples from heat input during the cutting process and are the optimal means of minimizing the subsequent preparation steps. The higher the quality of the cuts, the less grinding and polishing work is required.
Cutting machine: precise cuts, optimal surfaces
Wet cutting machines are special cutting machines in metallography for the precise separation of material samples. The cutting point is cooled with a large amount of water from a circulating cooling system. The use of water during the cutting process prevents overheating and thermally induced structural changes that can occur during uncooled cutting due to the friction of the abrasive/diamond cutting wheel.
Metallographic wet cutting machine: Application areas
You can book an Wet cutting machine is used for cutting metals, non-ferrous metals, ceramics, mineral materials or even assemblies for quality control used to examine the internal structures. Often only small sections are required, which can be prepared better and more automatically due to their size. In metallurgy, electronics manufacturing and materials science, these machines ensure gentle separation without changing the material properties.
Wet cutting machine: How it works
You can book an Wet cutting machine works with a rotating abrasive/diamond cutting disc, which is continuously wetted with a large amount of coolant during operation. This cooling not only prevents overheating and possible changes in the material properties, but also ensures that metal particles and abrasion are removed from the cutting zone. A variable speed (cutting speed) and a variable feed rate make it possible to tailor the cutting process precisely to the respective material and its specific requirements. For complex cutting tasks, electronic controls are often available that support various cutting modes: travel cut, cross cut, pulse cut, orbital cut, etc. These strategies are necessary to cut extremely hard and tough materials.
Cutting discs – the heart of a wet cutting machine – prevent burning and damage to the material as well as structural changes.
Our METKON cutting discs are available in standard sizes and can also be used for the cutting machines of our competitors.
The correct choice of cutting disc prevents burning and damage to the material as well as structural changes.
- Soft bonds are ideal for hard materials.
- Medium hard bonds are best suited for medium hard materials.
- You should use hard bindings for soft materials.
precision cutting machines from SCHÜTZ+LICHT
At SCHÜTZ+LICHT you will find a selection of high-quality cutting machines with different functions and for different cutting discs. METKON Wet cutting machines or cutting machines are characterized by their durability and reliability and impress with their individual application possibilities.
The cutting parameters can be individually adjusted depending on the type ‒ rotational speed or cutting speed / feed rate / cutting process (cross cut, travel cut, pulse cut, orbital cut, etc.) ‒ and are based on the sample properties such as workpiece size (cutting discs up to Ø 600mm), cutting length (travel cut), hardness, toughness and the requirements of the test task (structure analysis, hardness testing, weld seam testing, penetration, etc.).
Technical support
SCHÜTZ+LICHT not only guarantees the delivery of high-quality machines, but also professional support. From expert advice on purchasing, the creation of sample preparations with your workpieces, the development of individual preparation strategies, delivery and installation to regular maintenance - our team is available to you during the two-year warranty and beyond. Should, contrary to expectations, a problem arise, we will be with you in the shortest possible time and take care of your concerns.
Innovative technology
METKON always uses the latest technologies for these machines so that you can benefit from the most advanced methods in material processing. The wet cutting machines in the SERVOCUT series are – in addition to standard cutting tasks – particularly suitable for recurring cutting tasks (automatic operation) and/or demanding cutting tasks, as the feed speed (moving cut) is automatically reduced. Overheating of the sample is avoided and the wet cutting machine is protected from overload. Save valuable time and use the advantages of the automatic cutting cut.
METKON: reliable partner in metallography
METKON has established itself as a leading partner in metallography and offers a variety of highly developed wet cutting machines.
FAQs
For which materials is a cutting machine suitable?
A wet cutting machine is versatile and is ideal for a wide range of materials such as metals, non-ferrous metals, ceramics, plastics, glass, mineral materials or assemblies.
Can a wet cutting machine be customized for special cutting requirements?
Yes, a wet cutting machine from METKON can be adjusted precisely to your individual requirements - from special abrasive/diamond cutting discs for different materials, to precise adjustment options for cutting depth or cutting speed, to various cutting modes such as cross cut, travel cut, pulse cut, segmentation and orbital cut.
How long is the warranty period for cutting machines or cutting grinders?
METKON / SCHÜTZ+LICHT offers a comprehensive warranty for all wet cutting machines and cut-off machines. The warranty period depends on usage: 2 years for single-shift operation or 1 year for multi-shift operation. But even after the warranty period has expired, our technical support is available to assist you in all matters.
What cuts can I make with a wet cutting machine?
With a METKON wet cutting machine you can make the following cuts, depending on the type:
- driving average
- chop cut
- Y- and Z-segment cut
- Diagonal cut
- pendulum cut
- Rotary cut 4th axis, at different angles, rotating clamping table (precision <1 degree)
