Tensile testing machine QUASAR for standard-compliant material testing
For steel (ISO 6892), screws (ISO 898), reinforcing steel (DIN 488), components, wire ropes, chains, sheets
The Tensile testing machine QUASAR on GALDABINI enables precise and standard-compliant testing of mechanical-technological properties such as tensile strength, yield strength or elongation at break. It is suitable for materials such as Metal, Plastic, reinforcing steel as well as for components made of wire rope, screws or sheet metal. As a universally applicable solution, the tensile testing machine QUASAR is suitable for applications according to ISO 6892, ISO 898, DIN 488 and many other testing standards. In addition to the classic tensile test, this tensile testing machine can also reliably perform compression and bending tests. The results are evaluated using the testing software. LabTestForce, crosshead travel, and strain are recorded at high frequencies of up to 1000 Hertz and analyzed in real time. Based on this data, the software calculates over 500 predefined results that can be customized.
When testing safety-relevant components, such as fasteners or reinforcing steel, documented accuracy is essential. The QUASAR tensile testing machine not only meets all relevant standard requirements, but often exceeds them. Calibration to Thank you ASTM calibration is included as standard, or alternatively or additionally. Each machine is modularly customized to meet specific testing requirements. If you are interested, visit the model in the demo room in Langenfeld near Düsseldorf or at one of our numerous reference customers in Germany.
Download
Download information about our QUASAR models here.
measuring channel |
Standard |
Class |
Max. Deviation |
Measuring range e.g. |
kraft |
DIN EN ISO 7500 |
1 |
+ 1% |
1 – 100 % power |
Traversweg |
DIN EN ISO 9513 |
1 |
+ 1% |
1 - 50 mm |
strain |
DIN EN ISO 9513 |
1 |
+ 1% / 3 µm |
0,02 - 50 mm |
Highlights of the QUASAR tensile testing machine
The most important features of the QUASAR tensile testing machine at a glance:
- Stable mechanical engineering according to current FEM design principles
- HQ testing software LabTest – freely configurable, cross-standard, ergonomic
- Results database with filter function – measurement results can be found in <1 second
- Test force ranges from 200 to 2000 kN in the floor-standing device (tabletop devices: see separate model range)
- Force measurement according to quality class 0,5% according to ISO 7500, internal signal resolution 3 million digits, display resolution 200.000 digits
- Traverse sensors with resolution up to 0,0001 mm
- Use of unlimited SMART load cells with automatic calibration detection
- “Teach-in” function for determining machine stiffness
- Own clamping tools and EXTENSOMETER from the house GALDABINI
- Maintenance-free drive technology: AC motor, BOSCH REXROTH ball screw, industrial electronics from Phönix Contact
- Qualified support and after-sales service – even for complex testing applications
The development of the QUASAR tensile testing machine is based on the latest findings in mechanical engineering. Digital electronics, developed jointly with a German partner, have been used for control and data acquisition since 2011. It allows measurement frequencies up to 500 Hertz as standard, with up to 1000 Hertz optionally available. Compliance with common testing standards is a matter of course. Back in 2009, GALDABINI delivered one of the first tensile testing machines with expansion control according to ISO 6892 Method A – before the official publication of the standard.
Tensile testing machine QUASAR: Versatile and precisely configurable
The QUASAR tensile testing machine is used for metals, plastics such as PP, PU, GRP, CFRP, wood, textiles, composites, and complete assemblies. Standardized testing tasks can be performed as well as complex, freely programmable sequences.
The combination of robust mechanics, industrial control electronics, and the LabTest testing software ensures reliable results and flexible adaptation to new requirements. The tensile testing machine meets all common testing standards and offers a high level of investment security.
In addition to floor-standing models from 200 to 2000 kN, the series also includes tabletop models from 2,5 to 100 kN. All variants are based on a uniform technical concept and offer consistent performance and a long service life.
Highlights QUASAR 200 / 250 kN
- Maximum force: 200kN (250 kN) Grade 0.5: 2 – 200kN (2,5-250 KN) | Grade 1: 0,4 – 200kN (0,5 – 250kN)
- Travel: 1.000 mm (without clamping device | Optional 1.500 / 1.750 mm), resolution: 0,000.1 mm
- Test speed: 0,000.5 mm – 400 mm/minute at full load
- Test room width (clear width): 550 mm
- Power consumption: 2.100 watts
- Total weight without clamping devices, strain gauge: 730 kg
Dimensions (height / width / depth): 2.200 / 1.000 / 850 mm
Highlights QUASAR 600 kN
- Maximum force: 600 kN, Grade 0.5: 6 – 600kN | Grade 1: 1,2 – 600kN
- Travel: 1.690 mm (without clamping device), resolution: 0,000.1 mm
- Test speed: 0,000.5 mm – 400 mm / minute (under full load)
- Test room width (clear width): 640 mm
- Power consumption: 3.500 watts
- Total weight without clamping devices, strain gauge: 2.000 kg
Dimensions (height / width / depth): 2.850 / 1.330 / 860 mm
Highlights QUASAR 1000 / 1200 kN
- Maximum force: 1.000 kN (1.200 kN), grade 0.5: 10 – 1.000 kN (12 – 1.200 KN) | grade 1: 2 – 1.000 kN (2,4 – 1.200 kN)
- Travel: 1.825 mm (option 2.940) without clamping device, resolution: 0,000.1 mm
- Test speed: 0,000.5 mm – 200 mm / minute (under full load)
- Test room width (clear width): 825 mm
- Power consumption: 7.000 watts
- Total weight without clamping devices, strain gauges: 3.700 / 4.600 kg
- Dimensions (height / width / depth): 3.055 (4.170) / 1.700 / 1.200 mm
Highlights Quasar 2.000 kN
In 2012, GALDABINI became the world's first manufacturer to develop the first spindle-driven tensile testing machine with a maximum test force of 2.000 kN. Since GALDABINI had already gained extensive experience in applying high loads using recirculating ball screws in the field of straightening machines, this development was a logical step to meet the increasing demands placed on testing machines in the heavy-duty sector.
Key features of the QUASAR 2.000 kN tensile testing machine
- Maximum force: 2.000 kN, grade 20 – 2.000 kN | Grade 1: 4 – 2.000 kN
- Optionally from 4 – 20 kN (grade 1)
- Standard equipment: Hydraulic parallel clamping device, closing on both sides
- Travel: 2.140 mm with a resolution of 0,000.1 mm
- Test speed: 0,000.5 mm – 200 mm / minute (under full load)
- Test room width (clear width): 1.250 mm
- Power consumption: 7.000 watts
- Total weight without clamping devices, strain gauge: 7.100 kg
- Dimensions (height / width / depth): 4.010 / 2.315 / 1.480 mm
Design and drive of the tensile testing machine QUASAR
The basis of the tensile testing machine is a precisely manufactured machine frame made in Europe. The appropriate design is selected depending on the required test force: For tabletop machines up to 2,5 kN, the compact C-design is used. For higher forces – from 5 to 100 kN – the stable O-design is used, which is available for both two-column tabletop machines and floor-standing machines from 200 kN up to 2000 kN. This design ensures a high frame rigidity and uniform force application.
The traverse is mounted on a low-wear Ball screw (see video below), which is powered by a gearbox and a brushless AC motor. Control is via a digital motor controller, which implements the drive commands based on the respective test speed. This drive concept has proven itself in quasi-static universal testing machines proven and allows both very slow and fast test sequences.
A unique feature of the QUASAR tensile testing machine is the control and evaluation electronics used. Instead of costly, manufacturer-specific systems, GALDABINI relies on industrial control technology from mechanical engineering. This not only reduces manufacturing costs but also increases the availability of replacement modules and scalability. The modular electronics can be easily expanded. In the event of a defect, the entire control system does not need to be replaced – simply replacing the affected module is sufficient, which can even be performed by the company's own maintenance personnel.
The actual control of the tensile testing machine is carried out via a virtual PLC within an integrated industrial PC. The firmware communicates directly with the measuring modules for force, crosshead travel, strain, and motor control. Test sequences are carried out in the Software LabTest defined, transferred as data packets to the electronics, where they are executed in real time. Controlling the machine via a Windows PC would be too slow from a technical perspective; the decentralized electronics ensure the rapid response of the machine components.
Based on this architecture, the QUASAR tensile testing machine can be used in a wide variety of applications. Typical areas of application include:
- Metal tensile tests according to ISO 6892-1 (Method A and B)
- Plastics testing according to ISO 527
- Rubber tests according to DIN 53504 and ISO 37
- Screw testing (ISO 898), reinforcing steel testing (DIN 488)
- Peel and tear tests, shear tests, friction coefficient analyses
- Compression tests on components (DIN 50106, press-in forces)
- Bending tests according to ISO 178, ASTM D 790, ISO 14125 and others
- Spring characteristics, settling behavior, cyclic load tests
ball screw operating principle
LabTest testing software: the heart of every tensile testing machine
The LabTest testing software ensures precise, standard-compliant control and evaluation. It is intuitive to use and already included in the standard scope.
Advantages at a glance:
- All common test types and control modes included
- Over 550 predefined results and freely configurable processes
- Analysis tools for complete documentation and verification
- Traceability of data, e.g., for aviation or medical technology
- Future-proof interfaces (LAN, TCP/IP) and validation according to TENSTAND
By the way: With the LabTest testing software you can new testing methods Create it yourself at any time, without additional modules or license costs. An integrated wizard guides you step by step through the configuration.
If a required test result isn't included in the standard selection, you can easily create your own evaluations, either directly using the integrated formula editor or with MS Excel. This ensures your tensile testing machine remains flexible at all times, even for specific requirements.
Videos of the tensile tests
FAQs
Why should I choose a tensile testing machine from SCHÜTZ+LICHT?
Not only are we one of the leading providers of high-quality testing machines, we are also DAkkS-certified for calibration. This means you receive a perfectly coordinated product and service from a single source.
What are the advantages of a GALDABINI tensile testing machine?
GALDABINI tensile testing machines are developed and built using high-quality German and European components. The machines meet all common testing requirements of applicable testing standards and are manufactured according to the latest mechanical engineering findings, with particular attention paid to their future viability.
How long can a SCHÜTZ+LICHT tensile testing machine be used?
Our models feature comprehensive testing software that can be easily adapted to accommodate new test methods. Purchasing additional modules is unnecessary to create new test methods. This means that such a tensile testing machine can be continually adapted and used for 30 years or more.
