Tensile testing machine QUASAR for standard-compliant material testing
For steel (ISO 6892), screws (ISO 898), reinforcing steel (DIN 488), components, wire ropes, chains, sheets
The QUASAR tensile testing machine from GALDABINI enables the precise and standards-compliant testing of mechanical and technological properties such as tensile strength, yield strength, and elongation at break. It is suitable for materials such as metal, plastic, reinforcing steel, as well as components made of wire rope, screws, or sheet metal. As a universally applicable solution, the QUASAR tensile testing machine is suitable for applications according to ISO 6892 , ISO 898, DIN 488 , and many other testing standards. In addition to the classic tensile test, compression and bending tests can also be reliably performed with this machine. Data analysis is performed using the LabTest software . Force, crosshead displacement, and strain are recorded at high frequencies of up to 1000 Hertz and analyzed in real time. Based on this data, the software calculates over 500 predefined results, which can be customized.
When testing safety-relevant components, such as fasteners or reinforcing steel, documented accuracy is essential. The QUASAR tensile testing machine not only meets all relevant standards but often exceeds them. Calibration according to DAkkS is included as standard; alternatively or additionally, ASTM calibration is also available. Each machine is modularly configured to meet specific testing requirements. If you are interested, you can view the model in our demonstration room in Langenfeld near Düsseldorf or at one of our numerous reference customers in Germany.
Download
Download information about our QUASAR models here.
measuring channel |
Standard |
Class |
Max. Deviation |
Measuring range e.g. |
kraft |
DIN EN ISO 7500 |
1 |
+ 1% |
1 – 100 % power |
Traversweg |
DIN EN ISO 9513 |
1 |
+ 1% |
1 - 50 mm |
strain |
DIN EN ISO 9513 |
1 |
+ 1% / 3 µm |
0,02 - 50 mm |
Highlights of the QUASAR tensile testing machine
The most important features of the QUASAR tensile testing machine at a glance:
- Stable mechanical engineering according to current FEM design principles
- HQ testing software LabTest – freely configurable, cross-standard, ergonomic
- Results database with filter function – measurement results can be found in <1 second
- Test force ranges from 200 to 2000 kN in the floor-standing device (tabletop devices: see separate model range)
- Force measurement according to quality class 0,5% according to ISO 7500, internal signal resolution 3 million digits, display resolution 200.000 digits
- Traverse sensors with resolution up to 0,0001 mm
- Use of unlimited SMART load cells with automatic calibration detection
- “Teach-in” function for determining machine stiffness
- Own clamping tools and EXTENSOMETER from the house GALDABINI
- Maintenance-free drive technology: AC motor, BOSCH REXROTH ball screw, industrial electronics from Phönix Contact
- Qualified support and after-sales service – even for complex testing applications
The QUASAR tensile testing machine is developed based on the latest findings in mechanical engineering. Since 2011, it has used digital electronics developed jointly with a German partner for control and data acquisition. The standard configuration allows measurement frequencies up to 500 Hertz, with an optional frequency of up to 1000 Hertz. Compliance with common testing standards is a given. As early as 2009, GALDABINI delivered one of the first tensile testing machines with strain control according to ISO 6892 Method A – even before the standard was officially published.
Tensile testing machine QUASAR: Versatile and precisely configurable
The QUASAR tensile testing machine is used for metals, plastics such as PP, PU, GRP, CFRP, wood, textiles, composites, and complete assemblies. Standardized testing tasks can be performed as well as complex, freely programmable sequences.
The combination of robust mechanics, industrial control electronics, and the LabTest testing software ensures reliable results and flexible adaptation to new requirements. The tensile testing machine meets all common testing standards and offers a high level of investment security.
In addition to floor-standing models from 200 to 2000 kN, the series also includes tabletop models from 2,5 to 100 kN. All variants are based on a uniform technical concept and offer consistent performance and a long service life.
Highlights QUASAR 200 / 250 kN
- Maximum force: 200kN (250 kN) Grade 0.5: 2 – 200kN (2,5-250 KN) | Grade 1: 0,4 – 200kN (0,5 – 250kN)
- Travel: 1.000 mm (without clamping device | Optional 1.500 / 1.750 mm), resolution: 0,000.1 mm
- Test speed: 0,000.5 mm – 400 mm/minute at full load
- Test room width (clear width): 550 mm
- Power consumption: 2.100 watts
- Total weight without clamping devices, strain gauge: 730 kg
Dimensions (height / width / depth): 2.200 / 1.000 / 850 mm
Highlights QUASAR 600 kN
- Maximum force: 600 kN, Grade 0.5: 6 – 600kN | Grade 1: 1,2 – 600kN
- Travel: 1.690 mm (without clamping device), resolution: 0,000.1 mm
- Test speed: 0,000.5 mm – 400 mm / minute (under full load)
- Test room width (clear width): 640 mm
- Power consumption: 3.500 watts
- Total weight without clamping devices, strain gauge: 2.000 kg
Dimensions (height / width / depth): 2.850 / 1.330 / 860 mm
Highlights QUASAR 1000 / 1200 kN
- Maximum force: 1.000 kN (1.200 kN), grade 0.5: 10 – 1.000 kN (12 – 1.200 KN) | grade 1: 2 – 1.000 kN (2,4 – 1.200 kN)
- Travel: 1.825 mm (option 2.940) without clamping device, resolution: 0,000.1 mm
- Test speed: 0,000.5 mm – 200 mm / minute (under full load)
- Test room width (clear width): 825 mm
- Power consumption: 7.000 watts
- Total weight without clamping devices, strain gauges: 3.700 / 4.600 kg
- Dimensions (height / width / depth): 3.055 (4.170) / 1.700 / 1.200 mm
Highlights Quasar 2.000 kN
In 2012, GALDABINI became the world's first manufacturer to develop the first spindle-driven tensile testing machine with a maximum test force of 2.000 kN. Since GALDABINI had already gained extensive experience in applying high loads using recirculating ball screws in the field of straightening machines, this development was a logical step to meet the increasing demands placed on testing machines in the heavy-duty sector.
Key features of the QUASAR 2.000 kN tensile testing machine
- Maximum force: 2.000 kN, grade 20 – 2.000 kN | Grade 1: 4 – 2.000 kN
- Optionally from 4 – 20 kN (grade 1)
- Standard equipment: Hydraulic parallel clamping device, closing on both sides
- Travel: 2.140 mm with a resolution of 0,000.1 mm
- Test speed: 0,000.5 mm – 200 mm / minute (under full load)
- Test room width (clear width): 1.250 mm
- Power consumption: 7.000 watts
- Total weight without clamping devices, strain gauge: 7.100 kg
- Dimensions (height / width / depth): 4.010 / 2.315 / 1.480 mm
Design and drive of the tensile testing machine QUASAR
The tensile testing machine is based on a precision-manufactured machine frame of European origin. The appropriate design is selected depending on the required test force: For tabletop machines up to 2,5 kN, the compact C-design is used. For higher forces – from 5 to 100 kN – the robust O-design is employed, which is implemented in both two-column tabletop machines and floor-standing units from 200 kN up to 2000 kN. This design ensures high frame rigidity and uniform force distribution.
The traverse is driven by a low-wear ball screw (see video below), which is powered by a gearbox and a brushless AC motor. Control is handled by a digital motor controller that executes the drive commands based on the respective testing speed. This drive concept has proven successful in quasi-static universal testing machines and allows for both very slow and fast testing sequences.
A unique feature of the QUASAR tensile testing machine is the control and evaluation electronics used. Instead of costly, manufacturer-specific systems, GALDABINI relies on industrial control technology from mechanical engineering. This not only reduces manufacturing costs but also increases the availability of replacement modules and scalability. The modular electronics can be easily expanded. In the event of a defect, the entire control system does not need to be replaced – simply replacing the affected module is sufficient, which can even be performed by the company's own maintenance personnel.
The actual control of the tensile testing machine is handled by a virtual PLC within an integrated industrial PC. The firmware communicates directly with the measurement modules for force, crosshead travel, strain, and motor control. Test sequences are defined in the LabTest software, transferred to the electronics as data packets, and executed there in real time. Controlling the machine via the Windows PC would be technically too slow; the decentralized electronics ensure the rapid response of the machine components.
Based on this architecture, the QUASAR tensile testing machine can be used in a wide variety of applications. Typical areas of application include:
- Metal tensile tests according to ISO 6892-1 (Method A and B)
- Plastics testing according to ISO 527
- Rubber tests according to DIN 53504 and ISO 37
- Screw testing (ISO 898), reinforcing steel testing (DIN 488)
- Peel and tear tests, shear tests, friction coefficient analyses
- Compression tests on components (DIN 50106, press-in forces)
- Bending tests according to ISO 178, ASTM D 790, ISO 14125 et al.
- Spring characteristics, settling behavior, cyclic load tests
ball screw operating principle
LabTest testing software: the heart of every tensile testing machine
The LabTest testing software ensures precise, standards-compliant control and evaluation. It is intuitive to use and is included as standard.
Advantages at a glance:
- All common test types and control modes included
- Over 550 predefined results and freely configurable processes
- Analysis tools for complete documentation and verification
- Traceability of data, e.g., for aviation or medical technology
- Future-proof interfaces (LAN, TCP/IP) and validation according to TENSTAND
By the way: With the LabTest testing software, you can create new test methods yourself at any time, without additional modules or license fees. An integrated wizard guides you step by step through the configuration.
If a required test result isn't included in the standard selection, you can easily create your own evaluations, either directly using the integrated formula editor or with MS Excel. This ensures your tensile testing machine remains flexible at all times, even for specific requirements.
Videos of the tensile tests
FAQ's
Why should I choose a tensile testing machine from SCHÜTZ+LICHT?
Not only are we one of the leading providers of high-quality testing machines, we are also DAkkS-certified for calibration. This means you receive a perfectly coordinated product and service from a single source.
What are the advantages of a GALDABINI tensile testing machine?
GALDABINI tensile testing machines are developed and built using high-quality German and European components. The machines meet all common testing requirements of applicable testing standards and are manufactured according to the latest mechanical engineering findings, with particular attention paid to their future viability.
How long can a SCHÜTZ+LICHT tensile testing machine be used?
Our models feature comprehensive testing software that can be easily adapted to accommodate new test methods. Purchasing additional modules is unnecessary to create new test methods. This means that such a tensile testing machine can be continually adapted and used for 30 years or more.
